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  1. The International Journal of Advanced Manufacturing Technology
  2. The International Journal of Advanced Manufacturing Technology : Volume 67
  3. The International Journal of Advanced Manufacturing Technology : Volume 67, Issue 9-12, August 2013
  4. Failure mechanisms of a PCD tool in high-speed face milling of Ti–6Al–4V alloy
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The International Journal of Advanced Manufacturing Technology : Volume 91
The International Journal of Advanced Manufacturing Technology : Volume 90
The International Journal of Advanced Manufacturing Technology : Volume 89
The International Journal of Advanced Manufacturing Technology : Volume 88
The International Journal of Advanced Manufacturing Technology : Volume 87
The International Journal of Advanced Manufacturing Technology : Volume 86
The International Journal of Advanced Manufacturing Technology : Volume 85
The International Journal of Advanced Manufacturing Technology : Volume 84
The International Journal of Advanced Manufacturing Technology : Volume 83
The International Journal of Advanced Manufacturing Technology : Volume 82
The International Journal of Advanced Manufacturing Technology : Volume 81
The International Journal of Advanced Manufacturing Technology : Volume 80
The International Journal of Advanced Manufacturing Technology : Volume 79
The International Journal of Advanced Manufacturing Technology : Volume 78
The International Journal of Advanced Manufacturing Technology : Volume 77
The International Journal of Advanced Manufacturing Technology : Volume 76
The International Journal of Advanced Manufacturing Technology : Volume 75
The International Journal of Advanced Manufacturing Technology : Volume 74
The International Journal of Advanced Manufacturing Technology : Volume 73
The International Journal of Advanced Manufacturing Technology : Volume 72
The International Journal of Advanced Manufacturing Technology : Volume 71
The International Journal of Advanced Manufacturing Technology : Volume 70
The International Journal of Advanced Manufacturing Technology : Volume 69
The International Journal of Advanced Manufacturing Technology : Volume 68
The International Journal of Advanced Manufacturing Technology : Volume 67
The International Journal of Advanced Manufacturing Technology : Volume 67, Issue 9-12, August 2013
Failure mechanisms of a PCD tool in high-speed face milling of Ti–6Al–4V alloy
Adaptive sampling method for inspection planning on CMM for free-form surfaces
Surface location error of a parallel robot for routing processes
Passive vision based seam tracking system for pulse-MAG welding
Analysis of acoustic emission in precision and high-efficiency grinding technology
Modeling and solving the bi-objective capacitated location-routing problem with probabilistic travel times
Multi-objective optimization of material removal rate and surface roughness in wire electrical discharge turning
Orientation planning of robot end-effector using augmented reality
Estimating the effect of process parameters on surface integrity of EDMed AISI D2 tool steel by response surface methodology coupled with grey relational analysis
Adaptive support vector machine-based surface quality evaluation and temperature monitoring. Application to billet continuous casting process
Effect of vibration after filling on mechanical reliability in thin wall investment casting with fillability filling regime—part 1
A system for design of multicavity die casting dies from part product model
Green partner selection in virtual enterprise based on Pareto genetic algorithms
Controllable processing time policies for job shop manufacturing system
Aesthetical design of a car profile: a Kano model-based hybrid approach
Butt autogenous laser welding of AA 2024 aluminium alloy thin sheets with a Yb:YAG disk laser
Maximization of process tolerances using an analysis of setup capability
Fault diagnosis on production systems with support vector machine and decision trees algorithms
A novel approach for temperature control in ISF supported by laser and resistance heating
Imperialist competitive algorithm for assembly sequence planning
Coordinate transformation machining of off-axis aspheric mirrors
Calculating Jacobian coefficients of primitive constraints with respect to Euler parameters
Microstructural evolvement and formation of selective laser melting W–Ni–Cu composite powder
A cluster-based scheduling model using SPT and SA for dynamic hybrid flow shop problems
Optimisation of CNC routing operations of wooden furniture parts
Modeling and multiresponse optimization on WEDM for HSLA by RSM
A stereo-vision system to automate the manufacture of a semitrailer chassis
Surface roughness and geometrical characterization of ultra-thick micro moulds for ceramic micro fabrication using soft lithography
Change point estimation in phase I monitoring of logistic regression profile
Optimization of machining parameters on temperature rise in end milling of Al 6063 using response surface methodology and genetic algorithm
Using genetic algorithm and response surface methodology for statistically constrained optimization of VSI X-bar control charts under multiple assignable causes and non-normality
An optimal prediction model for time series prediction in manufacturing systems
Modeling cutting machining process using symbolic regression $\alpha $ - $\beta $
Multi-axis motion controller for robotic applications implemented on an FPGA
A protocol for processing interfered data in facility sensor networks
Investigations on precision finishing of space curve meshing wheel by electrochemical brushing process
A web-based virtual system for turn-milling center
A review on the state-of-the-art microforming technologies
Multi-objective optimization for optimum tolerance synthesis with process and machine selection using a genetic algorithm
Influence of gas flowrate on filling ability and internal quality of A356 aluminum alloy castings fabricated using the expendable pattern shell casting with vacuum and low pressure
Tool path generation for pattern sculpting on free-form surfaces
Experimental research on micro-deep drawing processes of pure gold thin sheet using DLC-coated female die
A mapping-based spiral cutting strategy for pocket machining
Powder transport model for laser cladding by lateral powder feeding: I. Powder flow field with cylindrical distribution
Densification of alumina components via indirect selective laser sintering combined with isostatic pressing
Study on the error distribution and key parameters for a desktop multi-axis micro milling machine tool
Study on tungsten electrode deposition effect of 3D metal micro-mold during laminated slip welding
A model-based approach for monitoring of shape deviations in peripheral milling
Preform design for large-scale bulkhead of TA15 titanium alloy based on local loading features
Space cutter radius compensation method for free form surface end milling
Balancing and scheduling of flexible mixed model assembly lines with parallel stations
Application of AHP and Taguchi loss functions in evaluation of advanced manufacturing technologies
Experimental study on the effect of varying focal offset distance on laser micropolished surfaces
A genuine face milling cutter geometric model for spiral bevel and hypoid gears
An improved particle swarm optimization for the resource-constrained project scheduling problem
Experimental investigation and parameter optimization of near-dry wire-cut electrical discharge machining using multi-objective evolutionary algorithm
Modeling and controlling of surface micro-topography feature in micro-ball-end milling
Fabrication of metallic liners for composite overwrapped pressure vessels
Determination of layer thickness in direct metal deposition using dimensional analysis
Effects of sheet thickness and anisotropy on forming limit curves of AA2024-T4
Metaheuristics for fuzzy dynamic facility layout problem with unequal area constraints and closeness ratings
Process and material behavior modeling for a new design of micro-additive fused deposition
Surface roughness prediction in fused deposition modelling by neural networks
Influence of process parameters on surface roughness of aluminum parts produced by DMLS
Evaluation of the strain behaviour of butt joints on AZ31 magnesium alloy thin sheets welded by Nd:YAG laser
The extreme efficiency of the new model in milling of complicated surfaces
Effect of processing parameters on the relative density of spray rolling 7050 aluminum alloy strip
Performance investigation of fitting algorithms in surface micro-topography grinding processes based on multi-dimensional fuzzy relation set
Performance of graded nano-composite ceramic tools in ultra-high-speed milling of Inconel 718
Study of multi-point forming for polycarbonate sheet
A max–min ant colony system for assembly sequence planning
Incremental forming path-generated method based on the intermediate models of bulging simulation
Grinding of brittle materials with brazed diamond grinding wheel
Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path
A cutter orientation modification method for five-axis ball-end machining with kinematic constraints
Using rotary contact method for 5-axis convex sculptured surfaces machining
Hybrid discrete particle swarm optimization for multi-objective flexible job-shop scheduling problem
Effect of slurry injection position on material removal in chemical mechanical planarization
Experimental investigation on the electrochemical machining of 00Cr12Ni9Mo4Cu2 material and multi-objective parameters optimization
Research on formation and stability of keyhole in stationary laser welding on aluminum MMCs reinforced with particles
The International Journal of Advanced Manufacturing Technology : Volume 67, Issue 5-8, July 2013
The International Journal of Advanced Manufacturing Technology : Volume 67, Issue 1-4, July 2013
The International Journal of Advanced Manufacturing Technology : Volume 66
The International Journal of Advanced Manufacturing Technology : Volume 65
The International Journal of Advanced Manufacturing Technology : Volume 64
The International Journal of Advanced Manufacturing Technology : Volume 63
The International Journal of Advanced Manufacturing Technology : Volume 62
The International Journal of Advanced Manufacturing Technology : Volume 61
The International Journal of Advanced Manufacturing Technology : Volume 60
The International Journal of Advanced Manufacturing Technology : Volume 59
The International Journal of Advanced Manufacturing Technology : Volume 58
The International Journal of Advanced Manufacturing Technology : Volume 57
The International Journal of Advanced Manufacturing Technology : Volume 56
The International Journal of Advanced Manufacturing Technology : Volume 55
The International Journal of Advanced Manufacturing Technology : Volume 54
The International Journal of Advanced Manufacturing Technology : Volume 53
The International Journal of Advanced Manufacturing Technology : Volume 52
The International Journal of Advanced Manufacturing Technology : Volume 51
The International Journal of Advanced Manufacturing Technology : Volume 50
The International Journal of Advanced Manufacturing Technology : Volume 49
The International Journal of Advanced Manufacturing Technology : Volume 48
The International Journal of Advanced Manufacturing Technology : Volume 47
The International Journal of Advanced Manufacturing Technology : Volume 46
The International Journal of Advanced Manufacturing Technology : Volume 45
The International Journal of Advanced Manufacturing Technology : Volume 44
The International Journal of Advanced Manufacturing Technology : Volume 43
The International Journal of Advanced Manufacturing Technology : Volume 42
The International Journal of Advanced Manufacturing Technology : Volume 41
The International Journal of Advanced Manufacturing Technology : Volume 40
The International Journal of Advanced Manufacturing Technology : Volume 39
The International Journal of Advanced Manufacturing Technology : Volume 38
The International Journal of Advanced Manufacturing Technology : Volume 37
The International Journal of Advanced Manufacturing Technology : Volume 36
The International Journal of Advanced Manufacturing Technology : Volume 35
The International Journal of Advanced Manufacturing Technology : Volume 34
The International Journal of Advanced Manufacturing Technology : Volume 33
The International Journal of Advanced Manufacturing Technology : Volume 32
The International Journal of Advanced Manufacturing Technology : Volume 31
The International Journal of Advanced Manufacturing Technology : Volume 30
The International Journal of Advanced Manufacturing Technology : Volume 29
The International Journal of Advanced Manufacturing Technology : Volume 28
The International Journal of Advanced Manufacturing Technology : Volume 27
The International Journal of Advanced Manufacturing Technology : Volume 26
The International Journal of Advanced Manufacturing Technology : Volume 25
The International Journal of Advanced Manufacturing Technology : Volume 24
The International Journal of Advanced Manufacturing Technology : Volume 23
The International Journal of Advanced Manufacturing Technology : Volume 22
The International Journal of Advanced Manufacturing Technology : Volume 21
The International Journal of Advanced Manufacturing Technology : Volume 20
The International Journal of Advanced Manufacturing Technology : Volume 19
The International Journal of Advanced Manufacturing Technology : Volume 18
The International Journal of Advanced Manufacturing Technology : Volume 17
The International Journal of Advanced Manufacturing Technology : Volume 16
The International Journal of Advanced Manufacturing Technology : Volume 15
The International Journal of Advanced Manufacturing Technology : Volume 14
The International Journal of Advanced Manufacturing Technology : Volume 13

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Failure mechanisms of a PCD tool in high-speed face milling of Ti–6Al–4V alloy

Content Provider SpringerLink
Author Li, Anhai Zhao, Jun Wang, Dong Zhao, Jiabang Dong, Yongwang
Copyright Year 2012
Abstract High-speed milling tests were carried out on Ti–6Al–4V titanium alloy with a polycrystalline diamond (PCD) tool. Tool wear morphologies were observed and examined with a digital microscope. The main tool failure mechanisms were discussed and analyzed utilizing scanning electron microscope, and the element distribution of the failed tool surface was detected using energy dispersive spectroscopy. Results showed that tool flank wear rate increased with the increase in cutting speed. The PCD tool is suitable for machining of Ti–6Al–4V titanium alloy with a cutting speed around 250 m/min. The PCD tool exhibited relatively serious chipping and spalling at cutting speed higher than 375 m/min, within further increasing of the cutting speed the flank wear and breakage increased greatly as a result of the enhanced thermal–mechanical impacts. In addition, the PCD tool could hardly work at cutting speed of 1,000 m/min due to the catastrophic fracture of the cutting edge and intense flank wear. There was evidence of workpiece material adhesion on the tool rake face and flank face in very close proximity to the cutting edge rather than on the chipped or flaked surface, which thereby leads to the accelerating flank wear. The failure mechanisms of PCD tool in high-speed wet milling of Ti–6Al–4V titanium alloy were mainly premature breakage and synergistic interaction among adhesive wear and abrasive wear.
Starting Page 1959
Ending Page 1966
Page Count 8
File Format PDF
ISSN 02683768
Journal The International Journal of Advanced Manufacturing Technology
Volume Number 67
Issue Number 9-12
e-ISSN 14333015
Language English
Publisher Springer London
Publisher Date 2012-11-20
Publisher Place London
Access Restriction One Nation One Subscription (ONOS)
Subject Keyword Tool wear Titanium alloy High-speed milling Polycrystalline diamond (PCD) inserts Industrial and Production Engineering Production/Logistics/Supply Chain Mechanical Engineering Computer-Aided Engineering (CAD, CAE) and Design
Content Type Text
Resource Type Article
Subject Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software
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